Crow-AMSAA Model Examples

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These examples appear in the Reliability Growth and Repairable System Analysis Reference book.

Parameter Estimation for Failure Times Data

A prototype of a system was tested with design changes incorporated during the test. The following table presents the data collected over the entire test. Find the Crow-AMSAA parameters and the intensity function using maximum likelihood estimators.

Developmental Test Data

Row	Time to Event (hr)	[math]\displaystyle{ ln{(T)}\,\! }[/math]
1	2.7	0.99325
2	10.3	2.33214
3	12.5	2.52573
4	30.6	3.42100
5	57.0	4.04305
6	61.3	4.11578
7	80.0	4.38203
8	109.5	4.69592
9	125.0	4.82831
10	128.6	4.85671
11	143.8	4.96842
12	167.9	5.12337
13	229.2	5.43459
14	296.7	5.69272
15	320.6	5.77019
16	328.2	5.79362
17	366.2	5.90318
18	396.7	5.98318
19	421.1	6.04287
20	438.2	6.08268
21	501.2	6.21701
22	620.0	6.42972

Solution

For the failure terminated test, [math]\displaystyle{ {\beta}\,\! }[/math] is:

[math]\displaystyle{ \begin{align} \widehat{\beta }&=\frac{n}{n\ln {{T}^{*}}-\underset{i=1}{\overset{n}{\mathop{\sum }}}\,\ln {{T}_{i}}} \\ &=\frac{22}{22\ln 620-\underset{i=1}{\overset{22}{\mathop{\sum }}}\,\ln {{T}_{i}}} \\ \end{align}\,\! }[/math]

where:

[math]\displaystyle{ \underset{i=1}{\overset{22}{\mathop \sum }}\,\ln {{T}_{i}}=105.6355\,\! }[/math]

Then:

[math]\displaystyle{ \widehat{\beta }=\frac{22}{22\ln 620-105.6355}=0.6142\,\! }[/math]

And for [math]\displaystyle{ {\lambda}\,\! }[/math] :

[math]\displaystyle{ \begin{align} \widehat{\lambda }&=\frac{n}{{{T}^{*\beta }}} \\ & =\frac{22}{{{620}^{0.6142}}}=0.4239 \\ \end{align}\,\! }[/math]

Therefore, [math]\displaystyle{ {{\lambda }_{i}}(T)\,\! }[/math] becomes:

[math]\displaystyle{ \begin{align} {{\widehat{\lambda }}_{i}}(T)= & 0.4239\cdot 0.6142\cdot {{620}^{-0.3858}} \\ = & 0.0217906\frac{\text{failures}}{\text{hr}} \end{align}\,\! }[/math]

The next figure shows the plot of the failure rate. If no further changes are made, the estimated MTBF is [math]\displaystyle{ \tfrac{1}{0.0217906}\,\! }[/math] or 46 hours.

Confidence Bounds

Example - Confidence Bounds on Failure Intensity

Using the values of [math]\displaystyle{ \hat{\beta }\,\! }[/math] and [math]\displaystyle{ \hat{\lambda }\,\! }[/math] estimated in the example given above, calculate the 90% 2-sided confidence bounds on the cumulative and instantaneous failure intensity.

Solution

Fisher Matrix Bounds

The partial derivatives for the Fisher Matrix confidence bounds are:

[math]\displaystyle{ \begin{align} \frac{{{\partial }^{2}}\Lambda }{\partial {{\lambda }^{2}}} = & -\frac{22}{{{0.4239}^{2}}}=-122.43 \\ \frac{{{\partial }^{2}}\Lambda }{\partial {{\beta }^{2}}} = & -\frac{22}{{{0.6142}^{2}}}-0.4239\cdot {{620}^{0.6142}}{{(\ln 620)}^{2}}=-967.68 \\ \frac{{{\partial }^{2}}\Lambda }{\partial \lambda \partial \beta } = & -{{620}^{0.6142}}\ln 620=-333.64 \end{align}\,\! }[/math]

The Fisher Matrix then becomes:

[math]\displaystyle{ \begin{align} \begin{bmatrix}122.43 & 333.64\\ 333.64 & 967.68\end{bmatrix}^{-1} & = \begin{bmatrix}Var(\hat{\lambda}) & Cov(\hat{\beta},\hat{\lambda})\\ Cov(\hat{\beta},\hat{\lambda}) & Var(\hat{\beta})\end{bmatrix} \\ & = \begin{bmatrix} 0.13519969 & -0.046614609\\ -0.046614609 & 0.017105343 \end{bmatrix} \end{align}\,\! }[/math]

For [math]\displaystyle{ T=620\,\! }[/math] hours, the partial derivatives of the cumulative and instantaneous failure intensities are:

[math]\displaystyle{ \begin{align} \frac{\partial {{\lambda }_{c}}(T)}{\partial \beta }= & \hat{\lambda }{{T}^{\hat{\beta }-1}}\ln (T) \\ = & 0.4239\cdot {{620}^{-0.3858}}\ln 620 \\ = & 0.22811336 \\ \frac{\partial {{\lambda }_{c}}(T)}{\partial \lambda }= & {{T}^{\hat{\beta }-1}} \\ = & {{620}^{-0.3858}} \\ = & 0.083694185 \end{align}\,\! }[/math]

[math]\displaystyle{ \begin{align} \frac{\partial {{\lambda }_{i}}(T)}{\partial \beta }= & \hat{\lambda }{{T}^{\hat{\beta }-1}}+\hat{\lambda }\hat{\beta }{{T}^{\hat{\beta }-1}}\ln T \\ = & 0.4239\cdot {{620}^{-0.3858}}+0.4239\cdot 0.6142\cdot {{620}^{-0.3858}}\ln 620 \\ = & 0.17558519 \end{align}\,\! }[/math]

[math]\displaystyle{ \begin{align} \frac{\partial {{\lambda }_{i}}(T)}{\partial \lambda }= & \hat{\beta }{{T}^{\hat{\beta }-1}} \\ = & 0.6142\cdot {{620}^{-0.3858}} \\ = & 0.051404969 \end{align}\,\! }[/math]

Therefore, the variances become:

[math]\displaystyle{ \begin{align} Var(\hat{\lambda_{c}}(T)) & = 0.22811336^{2}\cdot 0.017105343\ + 0.083694185^{2} \cdot 0.13519969\ -2\cdot 0.22811336\cdot 0.083694185\cdot 0.046614609 \\ & = 0.00005721408 \\ Var(\hat{\lambda_{i}}(T)) & = 0.17558519^{2}\cdot 0.01715343\ + 0.051404969^{2}\cdot 0.13519969\ -2\cdot 0.17558519\cdot 0.051404969\cdot 0.046614609 \\ &= 0.0000431393 \end{align}\,\! }[/math]

The cumulative and instantaneous failure intensities at [math]\displaystyle{ T=620\,\! }[/math] hours are:

[math]\displaystyle{ \begin{align} {{\lambda }_{c}}(T)= & 0.03548 \\ {{\lambda }_{i}}(T)= & 0.02179 \end{align}\,\! }[/math]

So, at the 90% confidence level and for [math]\displaystyle{ T=620\,\! }[/math] hours, the Fisher Matrix confidence bounds for the cumulative failure intensity are:

[math]\displaystyle{ \begin{align} {{[{{\lambda }_{c}}(T)]}_{L}}= & 0.02499 \\ {{[{{\lambda }_{c}}(T)]}_{U}}= & 0.05039 \end{align}\,\! }[/math]

The confidence bounds for the instantaneous failure intensity are:

[math]\displaystyle{ \begin{align} {{[{{\lambda }_{i}}(T)]}_{L}}= & 0.01327 \\ {{[{{\lambda }_{i}}(T)]}_{U}}= & 0.03579 \end{align}\,\! }[/math]

The following figures display plots of the Fisher Matrix confidence bounds for the cumulative and instantaneous failure intensity, respectively.

Crow Bounds

Given that the data is failure terminated, the Crow confidence bounds for the cumulative failure intensity at the 90% confidence level and for [math]\displaystyle{ T=620\,\! }[/math] hours are:

[math]\displaystyle{ \begin{align} {{[{{\lambda }_{c}}(T)]}_{L}} = & \frac{\chi _{\tfrac{\alpha }{2},2N}^{2}}{2\cdot t} \\ = & \frac{29.787476}{2*620} \\ = & 0.02402 \\ {{[{{\lambda }_{c}}(T)]}_{U}} = & \frac{\chi _{1-\tfrac{\alpha }{2},2N}^{2}}{2\cdot t} \\ = & \frac{60.48089}{2*620} \\ = & 0.048775 \end{align}\,\! }[/math]

The Crow confidence bounds for the instantaneous failure intensity at the 90% confidence level and for [math]\displaystyle{ T=620\,\! }[/math] hours are calculated by first estimating the bounds on the instantaneous MTBF. Once these are calculated, take the inverse as shown below. Details on the confidence bounds for instantaneous MTBF are presented here.

[math]\displaystyle{ \begin{align} {{[{{\lambda }_{i}}(t)]}_{L}} = & \frac{1}{{{[MTB{{F}_{i}}]}_{U}}} \\ = & \frac{1}{MTB{{F}_{i}}\cdot U} \\ = & 0.01179 \end{align}\,\! }[/math]

[math]\displaystyle{ \begin{align} {{[{{\lambda }_{i}}(t)]}_{U}}= & \frac{1}{{{[MTB{{F}_{i}}]}_{L}}} \\ = & \frac{1}{MTB{{F}_{i}}\cdot L} \\ = & 0.03253 \end{align}\,\! }[/math]

The following figures display plots of the Crow confidence bounds for the cumulative and instantaneous failure intensity, respectively.

Example - Confidence Bounds on MTBF

Calculate the confidence bounds on the cumulative and instantaneous MTBF for the data from the example given above.

Solution

Fisher Matrix Bounds

From the previous example:

[math]\displaystyle{ \begin{align} Var(\hat{\lambda }) = & 0.13519969 \\ Var(\hat{\beta }) = & 0.017105343 \\ Cov(\hat{\beta },\hat{\lambda }) = & -0.046614609 \end{align}\,\! }[/math]

And for [math]\displaystyle{ T=620\,\! }[/math] hours, the partial derivatives of the cumulative and instantaneous MTBF are:

[math]\displaystyle{ \begin{align} \frac{\partial {{m}_{c}}(T)}{\partial \beta }= & -\frac{1}{\hat{\lambda }}{{T}^{1-\hat{\beta }}}\ln T \\ = & -\frac{1}{0.4239}{{620}^{0.3858}}\ln 620 \\ = & -181.23135 \\ \frac{\partial {{m}_{c}}(T)}{\partial \lambda } = & -\frac{1}{{{\hat{\lambda }}^{2}}}{{T}^{1-\hat{\beta }}} \\ = & -\frac{1}{{{0.4239}^{2}}}{{620}^{0.3858}} \\ = & -66.493299 \\ \frac{\partial {{m}_{i}}(T)}{\partial \beta } = & -\frac{1}{\hat{\lambda }{{\hat{\beta }}^{2}}}{{T}^{1-\beta }}-\frac{1}{\hat{\lambda }\hat{\beta }}{{T}^{1-\hat{\beta }}}\ln T \\ = & -\frac{1}{0.4239\cdot {{0.6142}^{2}}}{{620}^{0.3858}}-\frac{1}{0.4239\cdot 0.6142}{{620}^{0.3858}}\ln 620 \\ = & -369.78634 \\ \frac{\partial {{m}_{i}}(T)}{\partial \lambda } = & -\frac{1}{{{\hat{\lambda }}^{2}}\hat{\beta }}{{T}^{1-\hat{\beta }}} \\ = & -\frac{1}{{{0.4239}^{2}}\cdot 0.6142}\cdot {{620}^{0.3858}} \\ = & -108.26001 \end{align}\,\! }[/math]

Therefore, the variances become:

[math]\displaystyle{ \begin{align} Var({{\hat{m}}_{c}}(T)) = & {{\left( -181.23135 \right)}^{2}}\cdot 0.017105343+{{\left( -66.493299 \right)}^{2}}\cdot 0.13519969 \\ & -2\cdot \left( -181.23135 \right)\cdot \left( -66.493299 \right)\cdot 0.046614609 \\ = & 36.113376 \end{align}\,\! }[/math]

[math]\displaystyle{ \begin{align} Var({{\hat{m}}_{i}}(T)) = & {{\left( -369.78634 \right)}^{2}}\cdot 0.017105343+{{\left( -108.26001 \right)}^{2}}\cdot 0.13519969 \\ & -2\cdot \left( -369.78634 \right)\cdot \left( -108.26001 \right)\cdot 0.046614609 \\ = & 191.33709 \end{align}\,\! }[/math]

So, at 90% confidence level and [math]\displaystyle{ T=620\,\! }[/math] hours, the Fisher Matrix confidence bounds are:

[math]\displaystyle{ \begin{align} {{[{{m}_{c}}(T)]}_{L}} = & {{{\hat{m}}}_{c}}(t){{e}^{-{{z}_{\alpha }}\sqrt{Var({{{\hat{m}}}_{c}}(t))}/{{{\hat{m}}}_{c}}(t)}} \\ = & 19.84581 \\ {{[{{m}_{c}}(T)]}_{U}} = & {{{\hat{m}}}_{c}}(t){{e}^{{{z}_{\alpha }}\sqrt{Var({{{\hat{m}}}_{c}}(t))}/{{{\hat{m}}}_{c}}(t)}} \\ = & 40.01927 \end{align}\,\! }[/math]

[math]\displaystyle{ \begin{align} {{[{{m}_{i}}(T)]}_{L}} = & {{{\hat{m}}}_{i}}(t){{e}^{-{{z}_{\alpha }}\sqrt{Var({{{\hat{m}}}_{i}}(t))}/{{{\hat{m}}}_{i}}(t)}} \\ = & 27.94261 \\ {{[{{m}_{i}}(T)]}_{U}} = & {{{\hat{m}}}_{i}}(t){{e}^{{{z}_{\alpha }}\sqrt{Var({{{\hat{m}}}_{i}}(t))}/{{{\hat{m}}}_{i}}(t)}} \\ = & 75.34193 \end{align}\,\! }[/math]

The following two figures show plots of the Fisher Matrix confidence bounds for the cumulative and instantaneous MTBFs.

Crow Bounds

The Crow confidence bounds for the cumulative MTBF and the instantaneous MTBF at the 90% confidence level and for [math]\displaystyle{ T=620\,\! }[/math] hours are:

[math]\displaystyle{ \begin{align} {{[{{m}_{c}}(T)]}_{L}} = & \frac{1}{{{[{{\lambda }_{c}}(T)]}_{U}}} \\ = & 20.5023 \\ {{[{{m}_{c}}(T)]}_{U}} = & \frac{1}{{{[{{\lambda }_{c}}(T)]}_{L}}} \\ = & 41.6282 \end{align}\,\! }[/math]

[math]\displaystyle{ \begin{align} {{[MTB{{F}_{i}}]}_{L}} = & MTB{{F}_{i}}\cdot {{\Pi }_{1}} \\ = & 30.7445 \\ {{[MTB{{F}_{i}}]}_{U}} = & MTB{{F}_{i}}\cdot {{\Pi }_{2}} \\ = & 84.7972 \end{align}\,\! }[/math]

The figures below show plots of the Crow confidence bounds for the cumulative and instantaneous MTBF.

Confidence bounds can also be obtained on the parameters [math]\displaystyle{ \hat{\beta }\,\! }[/math] and [math]\displaystyle{ \hat{\lambda }\,\! }[/math]. For Fisher Matrix confidence bounds:

[math]\displaystyle{ \begin{align} {{\beta }_{L}} = & \hat{\beta }{{e}^{{{z}_{\alpha }}\sqrt{Var(\hat{\beta })}/\hat{\beta }}} \\ = & 0.4325 \\ {{\beta }_{U}} = & \hat{\beta }{{e}^{-{{z}_{\alpha }}\sqrt{Var(\hat{\beta })}/\hat{\beta }}} \\ = & 0.8722 \end{align}\,\! }[/math]

and:

[math]\displaystyle{ \begin{align} {{\lambda }_{L}} = & \hat{\lambda }{{e}^{{{z}_{\alpha }}\sqrt{Var(\hat{\lambda })}/\hat{\lambda }}} \\ = & 0.1016 \\ {{\lambda }_{U}} = & \hat{\lambda }{{e}^{-{{z}_{\alpha }}\sqrt{Var(\hat{\lambda })}/\hat{\lambda }}} \\ = & 1.7691 \end{align}\,\! }[/math]

For Crow confidence bounds:

[math]\displaystyle{ \begin{align} {{\beta }_{L}}= & 0.4527 \\ {{\beta }_{U}}= & 0.9350 \end{align}\,\! }[/math]

and:

[math]\displaystyle{ \begin{align} {{\lambda }_{L}}= & 0.2870 \\ {{\lambda }_{U}}= & 0.5827 \end{align}\,\! }[/math]

Parameter Estimation for Discrete Data

A one-shot system underwent reliability growth development testing for a total of 68 trials. Delayed corrective actions were incorporated after the 14th, 33rd and 48th trials. From trial 49 to trial 68, the configuration was not changed.

• Configuration 1 experienced 5 failures,
• Configuration 2 experienced 3 failures,
• Configuration 3 experienced 4 failures and
• Configuration 4 experienced 4 failures.

Do the following:

1. Estimate the parameters of the Crow-AMSAA model using maximum likelihood estimation.
2. Estimate the unreliability and reliability by configuration.

Solution

1. The parameter estimates for the Crow-AMSAA model using the parameter estimation for discrete data methodology yields [math]\displaystyle{ \lambda = 0.5954\,\! }[/math] and [math]\displaystyle{ \beta =0.7801\,\! }[/math].
2. The following table displays the results for probability of failure and reliability, and these results are displayed in the next two plots. Estimated Failure Probability and Reliability by Configuration

   Configuration([math]\displaystyle{ i\,\! }[/math])	Estimated Failure Probability	Estimated Reliability
   1	0.333	0.667
   2	0.234	0.766
   3	0.206	0.794
   4	0.190	0.810

   
   

Parameter Estimation for Discrete-Mixed Data

The table below shows the number of failures of each interval of trials and the cumulative number of trials in each interval for a reliability growth test. For example, the first row indicates that for an interval of 14 trials, 5 failures occurred.

Mixed Data

Failures in Interval	Cumulative Trials
5	14
3	33
4	48
0	52
1	53
0	57
1	58
0	62
1	63
0	67
1	68

Using the RGA software, the parameters of the Crow-AMSAA model are estimated as follows:

[math]\displaystyle{ \hat{\beta }=0.7950\,\! }[/math]

and:

[math]\displaystyle{ \hat{\lambda }=0.5588\,\! }[/math]

As we have seen, the Crow-AMSAA instantaneous failure intensity, [math]\displaystyle{ {{\lambda }_{i}}(T)\,\! }[/math], is defined as:

[math]\displaystyle{ \begin{align} {{\lambda }_{i}}(T)=\lambda \beta {{T}^{\beta -1}},\text{with }T\gt 0,\text{ }\lambda \gt 0\text{ and }\beta \gt 0 \end{align}\,\! }[/math]

Using the parameter estimates, we can calculate the instantaneous unreliability at the end of the test, or [math]\displaystyle{ T=68.\,\! }[/math]

[math]\displaystyle{ {{R}_{i}}(68)=0.5588\cdot 0.7950\cdot {{68}^{0.7950-1}}=0.1871\,\! }[/math]

This result that can be obtained from the Quick Calculation Pad (QCP), for [math]\displaystyle{ T=68,\,\! }[/math] as seen in the following picture.

The instantaneous reliability can then be calculated as:

[math]\displaystyle{ \begin{align} {{R}_{inst}}=1-0.1871=0.8129 \end{align}\,\! }[/math]