General Examples & Case Studies - Revision history

Kate Racaza: Redirected page to ALTA Examples

2012-08-15T04:26:41Z

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	~~{{template:ALTABOOK\|12}}~~		#REDIRECT[[ALTA_Examples]]
	~~In this chapter we present some application examples utilizing ReliaSoft's ALTA. We assume that you have previously consulted the ALTA User's Guide and familiarized yourself with the software.~~

	~~==Arrhenius==~~

	~~{{Mechanical Components Example}}~~

	~~{{Circuit Boards Example}}~~

	~~{{Electronic Components Example}}~~

	~~{{Interval Data Example}}~~

	~~==Inverse Power Law==~~

	~~{{Paper Clip Example}}~~

	~~{{Tensile Components Example}}~~

	~~{{Confidence Bounds Example}}~~

	~~{{ACME Example}}~~

	~~==Temperature-NonThermal==~~

	~~{{Electronic Devices Example}}~~

	~~==Cumulative Damage==~~

	~~{{Voltage Step-Stress Example}}~~

	~~{{Automotive Step-Stress Example}}~~

Richard House at 06:49, 9 August 2012

2012-08-09T06:49:01Z

← Older revision		Revision as of 06:49, 9 August 2012
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	{{Mechanical Components Example}}		{{Mechanical Components Example}}


	{{Circuit Boards Example}}		{{Circuit Boards Example}}


	{{Electronic Components Example}}		{{Electronic Components Example}}


	{{Interval Data Example}}		{{Interval Data Example}}
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	{{Paper Clip Example}}		{{Paper Clip Example}}


	{{Tensile Components Example}}		{{Tensile Components Example}}


	{{Confidence Bounds Example}}		{{Confidence Bounds Example}}


	{{ACME Example}}		{{ACME Example}}


	==Temperature-NonThermal==		==Temperature-NonThermal==

	{{Electronic Devices Example}}		{{Electronic Devices Example}}


	==Cumulative Damage==		==Cumulative Damage==

	{{Voltage Step-Stress Example}}		{{Voltage Step-Stress Example}}


	{{Automotive Step-Stress Example}}		{{Automotive Step-Stress Example}}

Chuck Smith: /* Arrhenius */

2012-04-25T23:23:56Z

Arrhenius

← Older revision		Revision as of 23:23, 25 April 2012
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	{{Interval Data Example}}		{{Interval Data Example}}


	==Inverse Power Law==		==Inverse Power Law==

Athanasios Gerokostopoulos at 19:10, 21 March 2012

2012-03-21T19:10:43Z

← Older revision		Revision as of 19:10, 21 March 2012
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	==Inverse Power Law		==Inverse Power Law==

	{{Paper Clip Example}}		{{Paper Clip Example}}

Athanasios Gerokostopoulos at 17:58, 21 March 2012

2012-03-21T17:58:30Z

← Older revision		Revision as of 17:58, 21 March 2012
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	In this chapter we present some application examples utilizing ReliaSoft's ALTA. We assume that you have previously consulted the ALTA User's Guide and familiarized yourself with the software.		In this chapter we present some application examples utilizing ReliaSoft's ALTA. We assume that you have previously consulted the ALTA User's Guide and familiarized yourself with the software.

			==Arrhenius==

			{{Mechanical Components Example}}


			{{Circuit Boards Example}}


			{{Electronic Components Example}}

	~~{{Paper Clip Example}}~~

			{{Interval Data Example}}

	~~{{Electronic Devices Example}}~~

			==Inverse Power Law

	{{~~Mechanical Components~~ Example}}		{{Paper Clip Example}}


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	~~{{Circuit Boards Example}}~~		==Temperature-NonThermal==

			{{Electronic Devices Example}}

	~~{{Electronic Components Example}}~~

			==Cumulative Damage==

	{{Voltage Step-Stress Example}}		{{Voltage Step-Stress Example}}
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	{{Automotive Step-Stress Example}}		{{Automotive Step-Stress Example}}


	~~{{Interval Data Example}}~~

Athanasios Gerokostopoulos at 17:52, 21 March 2012

2012-03-21T17:52:58Z

← Older revision		Revision as of 17:52, 21 March 2012
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			{{Interval Data Example}}
	==Interval Data Example==
	A sample of and electronic device was tested in two testing chambers set at different temperatures and monitored on a weekly basis. The test was performed continuously for 15 weeks. 50 units were put in each chamber. The goal of the test is to estimate the 90% lower bound on the <math>B10</math> life (in hours) of the electronic device. The following figure represents the test results, it shows the test results entered in ALTA in an interval data format. The normal use condition is assumed to be 300K.

	~~<br>~~
	~~[[Image:chapter14_80.gif\|thumb\|center\|400px\|]]~~
	~~<br>~~

	~~===Solution===~~
	~~Assuming that the failure times of the devices follow a Weibull distribution and that the Arrhenius model is an adequate life-stress relationship, we obtain the following estimated model parameters:~~


	~~::<math>\begin{align~~}
	~~\beta =\ & 3.425937 \\~~
	~~B=\ & 1488.412639 \\~~
	~~C=\ & 24.059577~~
	~~\end{align~~}~~</math>~~


	~~The next figure show the probability lines at the different stress levels along with the extrapolated use level probability line.~~

	~~<br>~~
	~~[[Image:intervaldataproblines.gif\|thumb\|center\|400px\|Probability lines at the different test stress levels with the extrapolated use level probability line.]]~~
	~~<br>~~
	~~The following is the life versus stress plot showing the <math>B10</math> life line.~~

	~~<br>~~
	~~[[Image:ch14-23.gif\|thumb\|center\|400px\|Life vs. Stress with the ''B''10 life line (bottom).]]~~
	~~<br>~~
	~~The 90% lower bound on the <math>B10</math> life can be estimated as follows.~~
	~~<br>~~
	~~<br>~~
	~~[[Image:intervalb10qcp.gif\|thumb\|center\|400px\|]]~~
	~~<br>~~
	~~<math></math>~~

Athanasios Gerokostopoulos at 17:51, 21 March 2012

2012-03-21T17:51:37Z

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			{{Automotive Step-Stress Example}}

	~~==Automotive Step-Stress Example==~~


	Consider a test in which multiple stresses were applied simultaneously to a particular automotive part in order to precipitate failures more quickly than they would occur under normal use conditions. The engineers responsible for the test were able to quantify the combination of applied stresses in terms of a "percentage stress" as compared to typical stress levels (or assumed field conditions). In this scenario, the typical stress (field or use stress) was defined as 100% and any combination of the test stresses was quantified as a percentage over the typical stress. For example, if the combination of stresses on test was determined to be two times higher than typical conditions, then the stress on test was said to be at 200%.

	~~<br>~~
	The test was set up and run as a step-stress test (i.e. the stresses were increased in a stepwise fashion) and the time on test was measured in hours. The step-stress profile used was as follows: until 200 hours, the equivalent applied stress was 125%; from 200 to 300 hrs, it was 175%; from 300 to 350 hrs, it was 200% and from 350 to 375 hrs, it was 250%. The test was terminated after 375 hours and any units that were still running after that point were right-censored (suspended).

	~~<br>~~
	Additionally, and based on prior analysis/knowledge, the engineers also stated that each hour on test under normal use conditions (i.e., at 100% stress measure) was equivalent to approximately 100 miles of normal driving. The test was conducted and the following times-to-failure and times-to-suspension under the stated step-stress profile were observed (note that + indicates a non-failed unit, i.e., suspension): 252, 280, 320, 328, 335, 354, 361, 362, 368, 375+, 375+, 375+.

	~~<br>~~
	After performing failure analysis on the failed parts, it was determined that the failure that occurred at 328 hrs was due to mechanisms other than the ones considered. That data point was therefore identified as a suspension in the currently analysis. The modified data set for this analysis was: 252, 280, 320, 328+, 335, 354, 361, 362, 368, 375+, 375+, 375+.

	~~<br>~~
	~~The test objective was to estimate the <math>B1</math> life for the part (i.e. time at which reliability is equal to 99%) at the typical operating conditions (i.e., Stress=100%), in miles.~~


	~~===Solution===~~


	Utilizing ALTA, the analyst first created a Standard Folio for non-grouped time-to-failure and time-to-suspension data and added a Stress Profile under Tools in the Project Manager to define the stress profile, as shown next.
	~~<br>~~
	~~<br>~~
	~~[[Image:autoexampleprofile.gif\|thumb\|center\|400px\|]]~~

	~~<br>~~
	Once the profile was defined, the analyst entered the observed times, their state (i.e., failed F or non-failed S) and a reference to the profile used in the ALTA Standard Folio. The analyst selected the cumulative damage life-stress relationship (to use a time-varying stress) based on a power model (since the effect of the stress was deemed to be mechanical and more appropriately modeled by a power function). The Weibull distribution was selected as the underlying life distribution. Additionally, note that the use stress was set to 100 and all results were then extrapolated to the typical stress level. The Standard Folio and the selected model is shown next.
	~~<br>~~
	~~<br>~~
	~~[[Image:autoexamplefolio.gif\|thumb\|center\|400px\|]]~~
	~~<br>~~


	~~The estimated parameters are shown next.~~
	~~<br>~~
	~~<br>~~
	~~[[Image:autoexampleresults.gif\|thumb\|center\|400px\|]]~~
	~~<br>~~


	~~The last part remaining was to determine the <math>B1</math> life at the part's use stress level. Using the QCP, the <math>B1</math> life was found to be 658 hours, as shown next.~~
	~~<br>~~
	~~<br>~~
	~~[[Image:autoexampleqcp.gif\|thumb\|center\|400px\|]]~~
	~~<br>~~

	~~Based on the given multiplier, the <math>B1</math> life in miles would then be 658 test-hr*100 (miles/test-hr)= 65,800 miles.~~


	~~The <math>B1</math> life can also be obtained from the use level probability plot, as shown next.~~
	~~<br>~~
	~~<br>~~
	~~[[Image:autoexampleplot.gif\|thumb\|center\|400px\|]]~~
	~~<br>~~

	==Interval Data Example==		==Interval Data Example==

Athanasios Gerokostopoulos at 17:49, 21 March 2012

2012-03-21T17:49:56Z

← Older revision		Revision as of 17:49, 21 March 2012
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			{{Voltage Step-Stress Example}}

	~~==Voltage Step-Stress Example==~~


	An electronic component was subjected to a voltage stress, starting at 2V (use stress level) and increased to 7V in stepwise increments. The following steps, in hours, were used to apply stress to the products under test: 0 to 250, 2V; 250 to 350, 3V; 350 to 370, 4V; 370 to 380, 5V; 380 to 390, 6V; and 390 to 400, 7V. This profile is represented graphically next.
	~~<br>~~
	~~<br>~~
	~~[[Image:ALTA14.20.gif\|thumb\|center\|300px\|]]~~
	~~<br>~~

	~~The objective of this test was to determine the <math>B10</math> life of these components at the normal use stress level of 2V.~~
	~~<br>~~
	In this experiment, the overall test time was 385 hrs. If the test had been performed at use conditions, one would expect the test duration to be approximately 1700 hrs if the test were run until all units failed.
	~~<br>~~
	Eleven units were available for the test. All eleven units were tested using the same stress profile. Units that failed were removed from the test and their total time on test recorded. The following times-to-failure were observed in the test, in hours: 280, 310, 330, 352, 360, 366, 371, 374, 378, 381 and 385.


	~~===Solution===~~


	After creating a Standard Folio for a single stress (voltage), the analyst added a Stress Profile under Tools in the Project Manager to create the stress profile for this experiment. In ALTA's stress profile, you can define any stress profile in segments. The stress applied during these segments can be a constant value (as is the case in this step example) or defined as a function of a time variable (t). The stress profile for this analysis is displayed next.
	~~<br>~~
	~~<br>~~
	~~[[Image:chp14-65.gif\|thumb\|center\|400px\|]]~~
	~~<br>~~
	~~[[Image:ALTA14.21.gif\|thumb\|center\|400px\|The voltage test profile as in ALTA.]]~~
	~~<br>~~

	The times-to-failure data are entered in the ALTA Standard Folio with the following analysis options selected: cumulative damage power life-stress relationship and Weibull for the underlying life distribution. The ALTA Standard Folio with the data entered and the estimated parameters is shown next. Notice that the voltage step-stress profile has been assigned to each data point.

	~~<br>~~
	~~[[Image:chp14-66.gif\|thumb\|center\|400px\|]]~~


	~~The <math>B10</math> life at the 2V use stress level, can be calculated with ALTA's Quick Calculation Pad (QCP), as shown next.~~


	~~[[Image:Ch12-Ex9-4.gif\|thumb\|center\|400px\|]]~~

	~~<br>~~

	==Automotive Step-Stress Example==		==Automotive Step-Stress Example==

Athanasios Gerokostopoulos at 17:48, 21 March 2012

2012-03-21T17:48:34Z

Show changes

Athanasios Gerokostopoulos at 17:46, 21 March 2012

2012-03-21T17:46:08Z

← Older revision		Revision as of 17:46, 21 March 2012
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	==Circuit Boards Example==		{{Circuit Boards Example}}

	Twenty-seven circuit boards were tested with temperature as the accelerated stress (or stimuli). The goal was to estimate the reliability after 10 years at 100ºC. The circuit boards were tested and the following data obtained:

	~~<br>~~
	~~{\|style= border="1" align="center"~~
	\|-
	~~! colspan="3" align="center"\|Test Chamber Temperature 463K~~
	\|-
	~~!# of units~~
	~~!Time, hr~~
	~~!Observation~~
	\|-
	~~\| align="center" \| 1 \|\|align="center" \| 2,403\|\|align="center" \| Failure~~
	\|-
	~~\| align="center" \| 1 \|\|align="center" \| 2,668\|\|align="center" \| Unrelated Failure~~
	\|-
	~~\| align="center" \| 1 \|\|align="center" \| 3,669\|\|align="center" \| Test Fixture Failure~~
	\|-
	~~\| align="center" \| 1 \|\|align="center" \| 3,863\|\|align="center" \| Failure~~
	\|-
	~~\| align="center" \| 2 \|\|align="center" \| 4,400\|\|align="center" \| Test Fixture Failure~~
	\|-
	~~\| align="center" \| 2 \|\|align="center" \| 4,767\|\|align="center" \| Failure~~
	\|-
	~~\| align="center" \| 1 \|\|align="center" \| 5,219\|\|align="center" \| Failure~~
	\|-
	~~\| align="center" \| 4 \|\|align="center" \| 5,276\|\|align="center" \| Power Surge Failure~~
	\|-
	~~\| align="center" \| 2 \|\|align="center" \| 7,517\|\|align="center" \| Failure~~
	\|-
	~~\| align="center" \| 1 \|\|align="center" \| 7,840\|\|align="center" \| Failure~~
	\|-
	~~\| align="center" \| 2 \|\|align="center" \| 8,025\|\|align="center" \| Failure~~
	\|-
	~~\| align="center" \| 1 \|\|align="center" \| 8,571\|\|align="center" \| Removed - Test Terminated~~
	\|}

	~~<br>~~
	~~{\|style= border="1" align="center"~~
	\|-
	~~! colspan="3" align="center"\|Test Chamber Temperature 488K~~
	\|-
	~~!# of units~~
	~~!Time, hr~~
	~~!Observation~~
	\|-
	~~\| align="center" \| 2 \|\|align="center" \| 346\|\|align="center" \| Power Regulator Failure~~
	\|-
	~~\| align="center" \| 1 \|\|align="center" \| 1,416\|\|align="center" \| Failure~~
	\|-
	~~\| align="center" \| 1 \|\|align="center" \| 2,197\|\|align="center" \| Unrelated Failure~~
	\|-
	~~\| align="center" \| 1 \|\|align="center" \| 2,533\|\|align="center" \| Failure~~
	\|-
	~~\| align="center" \| 1 \|\|align="center" \| 2,630\|\|align="center" \| Failure~~
	\|-
	~~\| align="center" \| 1 \|\|align="center" \| 2,701\|\|align="center" \| Test Fixture Failure~~
	\|-
	~~\| align="center" \| 1 \|\|align="center" \| 3,000\|\|align="center" \| Failure~~
	\|-
	~~\| align="center" \| 1 \|\|align="center" \| 3,489\|\|align="center" \| Failure~~
	\|-
	~~\| align="center" \| 1 \|\|align="center" \| 6,720\|\|align="center" \| Removed - Test Terminated~~
	\|}

	~~<br>~~


	The data were entered in ALTA and analyzed utilizing an Arrhenius-Weibull model. Note that all units that did not fail in the test but failed for unrelated reasons were entered as suspensions. The reliability after 10 years at 100ºC is 45.67% as shown in the next figure.
	~~<br>~~
	~~<br>~~
	~~[[Image:pv_ex7_5.gif\|thumb\|center\|300px\|Reliability plot at use stress level]]~~
	~~<br>~~

	==Electronic Components Example==		==Electronic Components Example==